The boring smashes ore and other materials, to obtain satisfactory product size, our company design and manufacture of boring are widely used in metallurgy, mining, building materials,chemical industry etc.by users domestic and abroad. The boring is mainly composed of feedingparts,feeding parts,main bearing parts,barrel parts,transmission parts,discharging parts and main motor parts.Motor drives grinding cylinder Rotate at an adequatespeed through the driving and deceleratingby gear pair to grind.Grinding medium isplaced in the cylinder under the influence of centrifugal force,friction force and grawit, after being elevated to a certain heightcoming into the state of being thrown orfallen. The material in the barrel is smashed by the impact of the mediu. At the sametime,because of the rolling or sliding of the medium, the material is grinded and strippe,after grinding,the milled material is discharged at the discharge port.According to the requirement,the mill can be configuredwithanairclutch,aslowdrive,ajacking device,a jet lubrication device,etc. The main bearing of the boring can beused as ordinary sliding be arings,dyrnamic and static bearings,hydrostatic bearings and rolling bearings as reguired.
Ball mills are widely used in cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metal beneficiation, glass ceramics and other production industries, and dry or wet grinding of various ores and other grindable materials. The effect of grid ball mill used for fine grinding is better than that of coarse grinding. When fine grinding, the general feed particle size shall not be greater than 65mm, the suitable feed particle size is less than 6mm. Ball mills are widely used in metal and non-metal mines, building materials and other industrial departments to ink various ores and cover up operations.
Stable and reliable operation
The hollow shaft is made of cast steel, and the lining can be removed and replaced. The rotary gear is processed by casting hobbing. The cylinder is inlaid with wear-resistant lining plate, which has good wear resistance.
Good lubrication and reliable operation
The modified gear can reduce the sliding speed and sliding ratio of meshing, thus improving the wear resistance and scuffing resistance of the gear, improving the hydrodynamic performance and lubrication state of the gear transmission, and improving the reliability of the ball mill operation.
Energy saving, consumption reduction and less wear
Thin oil lubrication is used instead of grease lubrication to prevent poor lubrication due to lack of oil, which reduces the friction coefficient of bearings and other components to low, and greatly reduces the wear rate of components.
Hardness, yield
According to the material and ore discharge mode, dry ball mill and wet lattice ball mill can be selected.
Ball mills are widely used in cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metal beneficiation, glass ceramics and other production industries, and dry or wet grinding of various ores and other grindable materials. The effect of grid ball mill used for fine grinding is better than that of coarse grinding. When fine grinding, the general feed particle size shall not be greater than 65mm, the suitable feed particle size is less than 6mm. Ball mills are widely used in metal and non-metal mines, building materials and other industrial departments to ink various ores and cover up operations.
Stable and reliable operation
The hollow shaft is made of cast steel, and the lining can be removed and replaced. The rotary gear is processed by casting hobbing. The cylinder is inlaid with wear-resistant lining plate, which has good wear resistance.
Good lubrication and reliable operation
The modified gear can reduce the sliding speed and sliding ratio of meshing, thus improving the wear resistance and scuffing resistance of the gear, improving the hydrodynamic performance and lubrication state of the gear transmission, and improving the reliability of the ball mill operation.
Energy saving, consumption reduction and less wear
Thin oil lubrication is used instead of grease lubrication to prevent poor lubrication due to lack of oil, which reduces the friction coefficient of bearings and other components to low, and greatly reduces the wear rate of components.
Hardness, yield
According to the material and ore discharge mode, dry ball mill and wet lattice ball mill can be selected.
|
Model |
Cylinder diameter (mm) |
Cylinder length (mm) |
Effective volume (m) |
Cylinder working speed (r/min) |
Max ball charge (t) |
Main motor power (kw) |
Pole number of main motor |
| MQS0909 |
900 |
900 |
0.5 |
39.2 |
0.96 |
17 |
720 |
| MQS0918 |
900 |
1800 |
1 |
39.2 |
1.92 |
22 |
720 |
| MQS1212 |
1200 |
1200 |
1.2 |
31.3 |
2.4 |
30 |
730 |
| MQS1224 |
1200 |
2400 |
2.4 |
31.3 |
2.4 |
30 |
730 |
| MQS1515 |
1500 |
1500 |
2.5 |
29.2 |
5 |
60 |
725 |
| MQS1530 |
1500 |
3000 |
5 |
29.2 |
10 |
95 |
725 |
| MQS2122 |
2100 |
2200 |
6.6 |
23.8 |
15 |
155 |
730 |
| MQS2130 |
2100 |
3000 |
9 |
23.8 |
20 |
210 |
735 |
| MQS2721 |
2700 |
2100 |
10.8 |
20.5 |
23 |
260 |
735 |
| MQS2727 |
2700 |
2700 |
13.9 |
20.5 |
29 |
310 |
735 |
| MQS2736 |
2700 |
3600 |
18.5 |
20.5 |
39 |
400 |
187.5 |
| MQS3230 |
3200 |
3000 |
21.8 |
18.5 |
46 |
500 |
167 |
| MQS3236 |
3200 |
3600 |
26.2 |
18.5 |
58 |
630 |
167 |
| MQS3245 |
3200 |
4500 |
32.8 |
18.5 |
65 |
800 |
167 |
| MQS3639 |
3600 |
3900 |
36 |
17.5 |
75 |
1000 |
167 |
| MQS3645 |
3600 |
4500 |
41 |
17.5 |
90 |
1250 |
150 |
| MQS3650 |
3600 |
5000 |
46.2 |
17.3 |
96 |
1400 |
150 |
| MQS3660 |
3600 |
6000 |
57 |
17.3 |
120 |
1600 |
150 |
| MQG909 |
900 |
900 |
0.5 |
0.96 |
39.2 |
18.5 |
730 |
| MQG918 |
900 |
1800 |
1 |
1.92 |
39.2 |
22 |
730 |
| MQG1212 |
1200 |
1200 |
1.2 |
2.4 |
31.3 |
30 |
730 |
| MQG1224 |
1200 |
2400 |
2.4 |
4.8 |
31.3 |
55 |
730 |
| MQG1515 |
1500 |
1500 |
2.5 |
4 |
29.2 |
60 |
725 |
| MQG1530 |
1500 |
3000 |
5 |
8 |
29.2 |
95 |
725 |
| MQG2122 |
2100 |
2200 |
6.65 |
14 |
23.8 |
160 |
730 |
| MQG2714 |
2700 |
1450 |
2.87 |
3 |
21.1 |
55 |
980 |
| MQY2130 |
2100 |
3000 |
9 |
23.8 |
18 |
210 |
8 |
| MQY2136 |
2100 |
3600 |
6 |
23.8 |
20 |
210 |
8 |
| MQY2736 |
2700 |
3600 |
20.6 |
18.5 |
34 |
400 |
32 |
| MQY2740 |
2700 |
4000 |
20.6 |
20.5 |
38 |
400 |
32 |
| MQY2745 |
2700 |
4500 |
23 |
20.5 |
42 |
450 |
32 |
| MQY2760 |
2700 |
6000 |
30.4 |
20.5 |
56 |
630 |
32 |
| MQY3245 |
3200 |
4500 |
32.8 |
18.5 |
61 |
630 |
36 |
| MQY3254 |
3200 |
5400 |
39.5 |
18.5 |
73 |
1000 |
36 |
| MQY3645 |
3600 |
4500 |
41 |
17.5 |
76 |
1000 |
36 |
| MQY3650 |
3600 |
5000 |
46.2 |
17.3 |
86 |
1250 |
40 |
| MQY3660 |
3600 |
6000 |
55 |
17.3 |
102 |
1250 |
40 |
| MQY5064 |
5030 |
6400 |
121 |
14.4 |
224 |
2600 |
30 |
Shenyang Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., founded in 1996, is located in Shenyang, Liaoning Province, the old heavy industry base in northeast China. Shenyang Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., is the first batch of manufacturers to produce and manufacture mining machinery and equipment.Since the establishment of the company, we have always adhered to the business philosophy of "credibility first, customer first".
In terms of quality, we strictly control the quality. We adhere to the attitude of "quality is the root of the manufacturer, and product difference lies in the details" in all aspects of material procurement, machining production, assembly equipment and commissioning. We have produced more than 1000 sets of mining equipment. With our reliable quality assurance and excellent after-sales service, we have won the unanimous praise of the majority of users.
Our company is located at No. 6, Hangzhou West Road, Shenbei New District, Shenyang City, Liaoning Province, covering an area of more than 50 mu, with a manufacturing workshop of 35000 square meters, nearly 200 employees, 16 professional and technical personnel, and an annual output value of about 50 million.
Our company has 5 meters, 3.4 meters, 3.2 meters, 2.5 meters and other vertical lathes. 160, 125, 80, 60, 20 and other horizontal lathes. More than 40 sets of floor boring machines such as 160, 90 and 60 and various processing equipment such as 100, 80 and 50 radial drills. In terms of production and processing, through reasonable arrangement, both high quality and high efficiency are guaranteed. The vulnerable parts, spare parts and product parts of all equipment are independently processed and produced by our factory.
Our company's products mainly include mining equipment such as cone crushers, rotary crushers, jaw crushers, ball mills, etc. The equipment specifications range from large to small, with complete models. At present, there are many categories of cone crushers in our company's main core products. In addition to the classic spring crushers, our company's subsequent main HP/MC multi cylinder cone crushers and CH-CS/SC single cylinder crushers are all manufactured according to the imported original drawing 1:1, which can replace the original imported crushers. Due to their high cost-effectiveness and timely after-sales service, they have received recognition and support from many customers.
Our company also has long-term stock of accessories and vulnerable parts, can be interchanged with original accessories. Simply provide the original part number to produce, and the materials and dimensions meet the original quality. This allows users to use and purchase with confidence before and after purchase, ensuring production.
Installation Instructions
01. Installation of Underframe
1) The equipment is placed on the basis of construction.
2) Equipment placement: The equipment needs to be pre embedded with anchor bolts according to the foundation drawing (according to user requirements, anchor bolts can also be omitted and a pre embedded iron scheme can be used):
a. Perform the second grouting according to the position of the foundation bolts on the foundation drawing.
b. After the secondary grouting layer hardens, install the base frame.
3) When installing the underframe, strict levelness should be maintained. Before installation, the corresponding positions of the underframe damping pads must be polished flat, and the foundation levelness should be checked with a level gauge.
4) Maintaining the levelness of the base can ensure the dynamic balance of the equipment, thus effectively ensuring the reliability of the machine.
02. Installation of transmission components
1) The bearings are hot installed, and the axial position of the bearings relative to the transmission shaft should be ensured when installing the transmission shaft.
2) After installing the transmission shaft, the axial movement should be checked.
3) When installing the gland and host pulley, a layer of sealant must be applied to the flat contact part and flat key surface.
4) The disassembly of the host pulley can be done using a hydraulic device.
03. Installation of exciter components
1) The exciter component has three eccentric blocks, with keys corresponding to the upper and lower eccentric blocks and the shaft sleeve. There are three sets of keyways on the shaft sleeve, which can be replaced with different sets of keyways to extend the service life of the shaft sleeve.
2) There are multiple keyways on the outer side of the fan-shaped part of the three eccentric blocks. The long key fixes the middle eccentric block through the force of the upper and lower eccentric blocks. When in use, the relative positions of the middle eccentric block and the upper and lower eccentric blocks can be changed as needed to obtain different crushing forces.
3) When loading and unloading eccentric blocks, a small angle wedge can be used to expand the opening of the eccentric block slightly for easy loading and unloading.
4) Lock the eccentric block using high-strength steel bolts to sink the nut into the open groove on one side. If due to conditions, other high-strength bolts can only be used on site, it must be ensured that the bolts do not rotate by 90 ° after sinking. Otherwise, thin iron plates should be welded on either symmetrical side of the nut to ensure that the nut can be locked by the open groove.
5) After tightening the nut so that the two planes at the opening are parallel, use a one meter long force rod to tighten the nut again to a certain angle when applying pre tightening force. After applying pre tightening force, lock the nut.
6) Install two locking plates, which are close to the eccentric block. If there is a gap between the upper surface and the axial keyway of the shaft sleeve, a thin iron plate can be placed under the locking plate to compensate for the gap. Tighten the bolts and lock them tightly.
04. Installation of exciter components and dynamic cone support
1) To ensure uniform and fine contact, the auxiliary support spherical pad should be scraped and polished in conjunction with the dynamic cone support steel pad, and every 25mm on the outer ring of the spherical pad should be ensured × 25mm has 10-15 contact points, while also providing a small annular gap in the inner ring.
2) Place the vibration exciter flat on the ground, with the movable cone support located on it. Place the flange on the shaft sleeve, install the cone sleeve and snap ring, and ensure that the snap ring fits into the circumferential keyway of the shaft sleeve and sinks into the step of the cone sleeve.
3) Slowly lift the movable cone support to allow the exciter to detach slightly from the ground. Tighten the 8 bolts on the flange step by step, repeatedly, and symmetrically, and then lock the bolts in pairs with iron wire.
4) The correct installation of the auxiliary support spherical pad and exciter is conducive to ensuring the reliability of equipment operation.
05. Installation of moving cone components
1) Remove the protective oil layer from the coated spindle, spherical surface, and conical surface.
2) Apply a layer of yellow dry oil to the surface of the spindle, and a layer of thin oil to the spherical and conical surfaces.
3) Wrap the spindle with thin plastic paper to prevent contamination.
4) Place the moving cone on an iron frame, weld two symmetrical lifting rings on the outer surface of the moving cone lining plate, lift the moving cone lining plate and install it on the moving cone. Install the small lining plate, backing ring, and cap nut (left-hand thread), and then use a special wrench and sledgehammer to tighten the cap nut. Use a feeler gauge to check the gap between the surrounding moving cone lining plate and the moving cone, ensuring that the gap is almost zero and consistent all around.
5) During assembly, lift the moving cone component at the cap nut, gently and slowly place the main shaft of the moving cone into the shaft sleeve of the vibration exciter component, and steadily make the spherical surface of the moving cone contact the spherical pad of the moving cone support, avoiding the tongue shaped ring or outer edge of the moving cone from being elevated on the moving cone support and damaging the sealing ring.
06. Installation of adjustment ring
1) The adjustment ring components include the hopper, threaded ring, and fixed cone lining plate, and their installation quality can also affect the stability of equipment operation, crushing effect, and the service life of the fixed cone lining plate.
2) The fixed cone lining plate and the threaded ring come into contact through the conical surface. During installation, place the fixed cone lining plate in a correct position, place the threaded ring directly on it, place the flange on the threaded ring, clamp the snap ring onto the outer ring of the neck of the fixed cone lining plate, and then tighten the bolts one by one, repeatedly, and symmetrically to lift and clamp the flange.
3) After installing the fixed cone lining plate, components such as the pressure iron, sealing ring, and hopper can be installed.
07. Installation of locking mechanism
1) Determine the relative position of the locking structure and support ring based on the positioning pin, screw in the adjustment ring, and adjust to the appropriate position to obtain a suitable working discharge gap.
2) Always ensure that the locking structure is parallel to the support ring, open the high-pressure pump station, adjust the pressure to 13MPa, and gradually, repeatedly, and symmetrically screw down the top rod of the locking structure jack until it is completely tightened.
3) Turn off the high-pressure pump and remove the remaining pressure from the high-pressure pump.
4) Due to the locking structure being achieved through disc springs, the high-pressure pump cannot be opened during normal equipment operation.
08. Installation of lubrication device
1) The lubrication device is installed according to the assembly diagram provided by our company, and users need to prepare the required HG4-761-74 oil pipes and other parts for installation. The oil inlet hose must be able to withstand a pressure of>10MPa.
2) The configuration of the lubrication device must ensure smooth lubrication of oil inlet and return.
3) After completing the installation of the lubrication device, the lubrication device should be tested first, and the lubrication system and control should be debugged. If any faults are found in the lubrication system, they must be disassembled and repaired.
4) It is also necessary to debug the temperature and pressure control system of the lubrication device, and check the reliability of the electrical contact pressure gauge and temperature gauge, as well as their connection with the electrical control cabinet, by adjusting the pressure and temperature upper and lower limit pointers, to ensure the reliability of the equipment control system.
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01.Are you a factory or a trading company?
Shenyang Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., founded in 1996, is located in Shenyang, Liaoning Province, the old heavy industry base in northeast China. It is the first batch of factories producing and manufacturing mining machinery and equipment.
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02.What products does your company mainly produce and also produce various parts?
Our company mainly produces various types of cone crusher, jaw crusher, rotary crusher, impact crusher, vibrating screen, feeder, ball mill and other products. At the same time, we also produce various equipment parts to provide customers with all-round services.
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03.What is your after-sales service like?
After purchasing the equipment, we will assign special after-sales service personnel free of charge to arrive at the site to guide customers in installation, commissioning, trial operation and on-site training of operators. The equipment is subject to three guarantees, and the warranty period is one year. After-sales service is the guarantee of long-term cooperation between the company and users. Our company has a professional after-sales service team with strong technical force. If the equipment fails during the warranty period, our company will arrange after-sales service personnel to arrive at the site as soon as possible to eliminate the fault and ensure the normal production of users.
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04.Do you have any advantages?
We have not only advanced production equipment, such as CNC vertical lathe, Hangzhou crane, milling machine, boring machine and other equipment, but also 16 professional and technical personnel. At the same time, we also have advanced production technology. Shenyang Shanyou has been engaged in manufacturing mining machinery and equipment for 27 years. We are strict with ourselves to ensure that every product produced meets the factory requirements and customer requirements. We will carry out quality control on every detail, So as to produce high-quality machinery and equipment.
Copyrigt BShanyo Heavy Machinery Manufacturing Co.,
Audited Supplier 
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